Permanent Mold Casting Equipment for Foundry Production
ATD Engineering & Machine designs and manufactures permanent mold casting equipment for foundries producing metal castings in reusable molds. Our equipment portfolio includes low-pressure and tilt pour casting machines, along with trim presses and cutting and sawing equipment for casting finishing. ATD can engineer equipment around casting requirements, production objectives, mold design, and automation needs.
Types of Permanent Mold Casting Equipment Offered by ATD
We manufacture and supply equipment for permanent mold casting and related casting-finishing operations. Our equipment portfolio includes low-pressure casting machines, tilt pour machines, trim presses, and cutting and sawing equipment for different casting and production requirements.
We manufacture low-pressure casting machines for applications ranging from wheels to larger castings such as crossmembers and knuckles. Our machines use proportional air control to regulate filling pressure and can be configured with PLC controls, cooling lines, digital flow meters, and data collection options based on the machine and application requirements.
We manufacture tilt pour machines that transfer molten metal from a receiving cup into the mold through a controlled tilting motion. We offer conventional, reverse, and 180-degree configurations. Reverse tilt machines position the mold parting line parallel to the floor and can support center-fed casting conditions similar to the low-pressure process.
We manufacture trim presses for casting-finishing operations where excess material needs to be removed from castings after the casting process.
We provide cutting and sawing equipment for casting-finishing operations that require gates, runners, risers, or other excess material to be removed from castings.
We can also integrate casting and finishing equipment into automated production cells based on the requirements of the application.
Which Permanent Mold Casting Machine Is Right for You?
For Gravity-Fed Mold Filling
Tilt pour equipment can be suitable for permanent mold applications where molten metal is transferred into the mold through a controlled tilting motion. ATD offers conventional and reverse tilt configurations, as well as 180-degree tilt machines, for different casting requirements.
For Automated Production:
Casting machines can be integrated with automated equipment when the production process requires coordinated material handling, casting, trimming, inspection, or finishing operations.
For Pressure-Assisted Mold Filling:
Low-pressure casting machines are suited to applications where molten metal is introduced into the mold under controlled pressure. ATD manufactures low-pressure machines ranging from smaller systems to large machines for applications such as wheels, crossmembers, and knuckles.
For Castings With Specific Filling Requirements:
Machine selection can depend on casting geometry, mold design, filling method, cooling requirements, production cycle, and other process considerations.
For Application-Specific Equipment Requirements:
ATD can engineer and build equipment around specific production requirements, drawing on capabilities in engineering, fabrication, machining, controls, robotics, installation, and other project requirements.
For Integrated Casting and Finishing:
ATD can integrate casting machines with equipment such as trim presses, X-ray systems, part-stamping equipment, and degating saws as part of a casting and finishing cell.
Applications of Permanent Mold Casting Equipment
Permanent mold casting equipment supports production using reusable molds for repeatable metal castings. ATD Engineering & Machine provides casting and finishing equipment for several industrial applications, configured around specific production requirements.
Automotive Castings:
Permanent mold casting equipment can support production of automotive castings where repeatable mold filling and consistent production cycles are required. ATD's low-pressure casting equipment can accommodate applications such as wheels, crossmembers, and knuckles.
Marine Components:
Permanent mold casting equipment can support marine component production where the casting process, mold configuration, and material requirements are suited to permanent mold methods.
Agricultural Equipment:
Permanent mold casting systems can support the production of metal components used in agricultural machinery. Equipment can be configured around the casting geometry, mold requirements, production volume, and finishing processes.
Aluminum Casting:
Permanent mold aluminum casting equipment can be configured for aluminum casting applications using an appropriate filling method, mold design, cooling approach, and finishing process. ATD's low-pressure and tilt pour equipment provide different approaches for transferring molten metal into permanent molds.
Transportation Components:
Casting equipment can support transportation-related component production where reusable molds and controlled casting processes are part of the manufacturing operation. Downstream trim, cutting, and sawing equipment can be incorporated when required.
Automated Foundry Production:
Casting machines can be integrated with robotic handling and finishing equipment for automated production cells. ATD can integrate casting machines with equipment such as trim presses, X-ray systems, part-stamping equipment, and degating saws based on the requirements of the casting operation.
Factors to Consider When Choosing Permanent Mold Equipment
Selecting permanent mold equipment requires matching the machine to the casting process, tooling, production requirements, and operating conditions. Consider these factors when evaluating equipment options:
Match Machine Capacity to Mold Requirements: Confirm that the machine can accommodate the mold dimensions, weight, tooling arrangement, and available working space required for the application.
Evaluate Molten Metal Handling: Determine the required metal volume, transfer method, pouring capacity, and temperature conditions to identify equipment that can support the casting process.
Set Equipment Capacity Around Cycle Time: Establish the required production cycle, including mold loading, filling, solidification, opening, and casting removal, and select equipment capable of supporting the required throughput.
Plan for Mold Cooling Requirements: Identify the cooling requirements of the mold and casting process and ensure the equipment can accommodate the necessary cooling provisions and connections.
Account for Tooling Changes: Evaluate how often molds or tooling configurations will change and consider machine layouts and setups that can support efficient changeovers.
Consider Where Service and Support Come From: Confirm who will install, start up, and service the equipment. Ask whether they work in your time zone, communicate in English, and can reach your plant without a long international flight when production depends on it.
ATD Engineering & Machine designs, builds, and supports its equipment in the United States, so our engineers and technicians work in your time zone, speak your language, and can get to your plant quickly. ATD is also the only U.S. manufacturer of low-pressure casting equipment.
ATD Engineering & Machine can help develop permanent mold casting equipment around your casting process and production requirements. From low-pressure and tilt pour machines to trimming, cutting, and automated finishing, ATD provides engineering, fabrication, machining, controls, robotics, installation, and startup capabilities for foundry equipment projects.
Contact ATD Engineering & Machine to discuss your casting application, production requirements, mold configuration, and automation needs. Our engineering team can help identify an equipment approach suited to your operation.
Ready to Discuss Your Permanent Mold Casting Requirements?
FREQUENTLY ASKED QUESTIONS
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Permanent mold casting uses a reusable mold to produce metal castings. The mold can be used for multiple casting cycles, making the process suitable for repeat production.
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A permanent mold casting machine is equipment used to introduce molten metal into a reusable mold under a defined casting process, such as gravity or low-pressure filling.
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Gravity casting relies on gravity to fill the mold, while low-pressure casting uses controlled pressure to move molten metal into the mold.
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ATD offers low-pressure casting machines, tilt pour machines, trim presses, and cutting and sawing equipment as part of its permanent mold casting and finishing equipment portfolio.
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Yes. ATD can integrate casting and finishing equipment with robotics and automated systems for applications requiring coordinated material handling, casting, trimming, sawing, or other production operations.
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ATD designs and builds custom industrial equipment around specific production requirements. Our capabilities include engineering, fabrication, machining, controls, robotics, installation, and startup support.
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